Sandwich Machine Production Line
Sandwich Machine Production Line1.Introduction of Prouct:Sandwich Machine Production Line is two or more layers of the same or different materials such as cloth and fabric, cloth and paper, cloth and leather as well as a variety of plastics, rubber sheet roll is heated to melt them, half-melted state or in a special adhesive composite as one of the machinery.Full set of lines forming press in part by uncoiling charging system, forming the host, cutting device composed of a composite part by the loading machine unwinding feed plate, beading, gluing, heating, composite, crimping, flanging (with tongue and groove), grooving, edging, pneumatic, automatic cutting, industrial computer control system, the machine uses low-speed precision metering pumps, frequency control, (or variable speed), computer-controlled, accurate measurement. The machine can be a variety of standard models of composite plates, corrugated board. Can produce thick 40-300MM, composite sandwich panels of wide 950-1200MM; thick 40-300MM, wide corrugated board 950-980MM of high-strength composite. This machine is suitable for color steel, aluminum, stainless steel and other materials for the outer composite outer layer, inner layer flame retardant EPS, rock wool and other materials. The whole machine adopts advanced production technology, mechatronics, board annual production capacity of 500,000 square meters. Features: 1, beautiful shape optimization, low noise, high production efficiency. 2, which produces single pressure plate, but also the production of ordinary word aluminum composite panels, tongue and groove plug-composite panel, a multi-purpose machine. 3, the host adopts advanced frequency control, automatic fixed-length cutting.2. Quick Detail1. Suitable to process: Color steel plate2. Width of the plate: 1000/1200mm3. Rollers: 13rows4. Dimensions: 6.7*1.55*1.51m5. Power: 25kw6. Thickness of the plate:0.3-0.7mm7. Diameter of the roller:Φ70mm8. Weight: About 3.8T9. Voltage: 380V 50Hz 3phases10. Hydraulic: 40#11. Processing precision: Within 1.00mm12. Control system: PLC control3. Core MaterialsEPS panel: Volume density16~20kg/m3, Side no straightness ≤1mm/m, radian≤3mm/m.Width Socket panel 1150±1mmH panel Roof Panel 1200±1mmLength unit should greater than 5m, board face should be smooth, denivellation should less than 1.5mm/m4. Thickness AS Shown IN The Table Below5048757310098150149200198250248300298Should use self-extinguishing flame retardant type, oxygen index greater than 30.EPS board rest of the standard should be consistent with the CB10801 prescribed standards5.GlueThe PU adhesive strength should be greater than 10 n/cm2Group A: appearance of yellow sticky homogeneous liquid. Viscosity ND0.4 ~ 0.7 Pa. SGroup B: look brown sticky homogeneous liquid. Viscosity ND0.3 ~ 0.6 Pa. SA,B group matching ratio should be 1:1. 5. Glue should be without impuritiesAt room temperature and foaming time should be at 20 ~ 40 seconds, curing time should be in 50 ~ 70 seconds.6. Main Component And Function OF Production Line1. Core material rick for free1.1. Blanking plate frame: place blanking plate coiled material, each side one, and each can be placed a roll of blanking plate1.2 Down steel plate frame1.3 There are two sets of drops of glue, and Make the uniform, to adapt different type plate1.4 Equipped with a pressure blanking plate into "[" type blanking plate, with power plantA. With the host compound speed synchronous mechanismB. Several sets of forming rollers, To adapt to the produce of 50, 75, 100, three kinds of thickness of the plateC.On both sides of the "[" type sealing plate spacing in 1103 mm can be fine-tuningD. Equipped with two frequency converters to setup control movement speed1.5.Equipped with steel plate cutting device to cut steel plate1.6. Equipped with two sets of port plate CAM profiling1.7. A pressure to strengthen institutions, can raise no pressure or down pressure to strengthen1.8. One floodlight2.Main Motor2.1. Numbers of rubber roller compaction sandwich plate movement2.2 One set glue and homogenize device2.3. A set of glue pump components2.4. A set of pressure to reinforcing rib2.5. Cutter for cut the upper steel plate2.6. One electric control box, two inverters, control host speed and the quantity of adhesive glue pump respectively.2.7. 4 sets of Jack plate forming device, Can be individual adjust the feeding depth by manual and mechanical.2.8. 4 sets of groover.2.9. All kinds of beader3.Two Floodlights3.1. One escalator3.2 coreboard cutter3.3. One electric control cabinet3.4.One builtin frequency converter for control cutting knife speed. One built-in variable process controller, control cutting knife automatic variable motion.3.5. Pressure cylinder and reset the cylinder3.6. One pedestalA .Main transmission rackB. assistant transmission rack7. The Composition OF The Production LineDown steel plate frame Main motor Cutting machine and the pedestal Transmission rack1 Transmission rack2 Plate holder Lifting Hook1 set 1 set 1 set 1 set 1 set 4 pcs 1 pcColor plate leader clips Brake gear Edge sealing device Edge sealing steel strip holder Touch screen Corrugated roll forming machine Block machine(optional) Color steel slitter(optional)2 pcs 3 set 2 set 1 pc 1 set 1 set 1 set 1 setHolder Slitter Various kinds special spanner Infrared heating tube Dust collection fan Reinforced plastic pipe, sponge, air cushion plastic Corrugated pipe Glue dripping pipe Anchor bolt1 pc 1 set 1 set 6 pcs 1 set some 1set 1 set 16 pcsSpacer Strainer device Tracheal clip, folder Throat Sealing Gum16 pcs 2 set 20 pcs 10 pcs 1pc8.Packing MethodMain machine is nude; the computer control box is packed by carton box9. TransportationAll machines need one 40 feet container to hold10. Payment Term 30% deposit by T/T in advance and 70% balance after inspection confirmation before shipment11. Delivery TimeWithin 30 days after receiving deposit12. Service &Warranty:1).We provide our customers with 24 months’ warranty.2).Any parts damaged due to quality problem shall be changed for free within the first two years.3).Technical guide is provided during whole life of the machine.4). Oversea services will be provided but any cost thus incurred will be paid by the buyers.